Sand Casting with Pattern Resin

January 27, 2010 - 1:28 am 17 Comments

Panic button lettering and design are made on a computer and created by exposing pattern resin to blacklight. The pattern is molded in petrobond sand and a casting is made. Visit www.granthams.com/Projects for more of my projects.

Duration : 0:5:41


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17 Responses to “Sand Casting with Pattern Resin”

  1. drescher3 Says:

    Thanks for this …
    Thanks for this informative and interesting video Rod!

  2. Whitebear329 Says:

    A search for hard …
    A search for hard pattern resin on Google comes up with all kinds of resins. Obviously you use one that cures in UV light and is water soluble. Any hint for an on line source? A part number of what you are using maybe and Mfr..

  3. junkymagi Says:

    You’ll still need …
    You’ll still need some good milling and turning machines to get it usable for vehicle. You wouldn’t want it to be out of round, off center. Attempting that will be hard since if you get it wrong, it may shatter at high speeds.

  4. junkymagi Says:

    You use a piece of …
    You use a piece of conduit (thin wall pipe) to remove sand. Just press it gently into the sand either on top of a flat area of the pattern or to the side of the pattern. Sand goes into the pipe then is pulled out when the pipe is pulled out, leaving a hole. You then just use a knife to make the top of the hole beveled so that it’s easier to hit the hole while pouring.

  5. Axbent Says:

    The first flask is …
    The first flask is upside down in teh first process, then the top flask is added ontop, after the first flask is turnd upside up.

  6. ComputerLearner Says:

    Question:
    After you …

    Question:
    After you added the second half of the flask to the top, I did not understand this part. It seems that you added more sand to the second half? But then later, how did you get that circle inlet in the second half, the shaft in which later the metal gets poured into. I did not understand that part, how the second flask piece was assembled.

  7. Qiqidh Says:

    Yeah, what a great …
    Yeah, what a great video. Simple yet very informative.

  8. ThorsgaardFoundry Says:

    I was wrong. …
    I was wrong. Software helps. The thing I was thinking about was that signmaking software by Vectric, I think. Nice, crisp corners cut with a V bit – of course, they’re beveled….

  9. guitarfreakazod Says:

    Software dosent …
    Software dosent make square corners, tooling does ;-) Regardless of which tooliing you used, you would always be left with a inside corner radius. Nothing at all to do with software packages.

  10. ThorsgaardFoundry Says:

    –yeah you can with …
    –yeah you can with the right software. Trust ME.

  11. nomuken1 Says:

    Hey im looking to …
    Hey im looking to start sand casting alloy wheels ……..
    Can anyone point me in the direction so i can learn some more?

  12. guitarfreakazod Says:

    With CNC you’d have …
    With CNC you’d have a bunch of ugly tooling paterns to real with. With small tooling, it would be slow too. Trust me.

    Also, you’d never get square inside lettering corners on a CNC mill.

  13. straker1999 Says:

    really excellent .. …
    really excellent … i am very impressed … well done

  14. Hobbynut Says:

    Great Video! I will …
    Great Video! I will no doubt check out the website.

  15. lbush1880 Says:

    Great video, very …
    Great video, very interesting!

  16. grantham418 Says:

    granthams dot com/ …
    granthams dot com/Pattern/

  17. soverton Says:

    Interesting video! …
    Interesting video! Where do you get pattern resin?

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